Open Die Forging

1. Open Die Forging

Open-die forging is also known as smith forging. In open-die forging, a hammer strikes and deforms the workpiece, which is placed on a stationary anvil. Open-die forging gets its name from the fact that the dies (the surfaces that are in contact with the workpiece) do not enclose the workpiece, allowing it to flow except where contacted by the dies. Therefore the operator needs to orient and position the workpiece to get the desired shape. The dies are usually flat in shape, but some have a specially shaped surface for specialized operations. For example, a die may have a round, concave, or convex surface or be a tool to form holes or be a cut-off tool. Open-die forging lends itself to short runs and is appropriate for art smithing and custom work. In some cases, open-die forging may be employed to rough-shape ingots to prepare them for subsequent operations. Open-die forging may also orient the grain to increase strength in the required direction. Cogging is successive deformation of a bar along its length using an open-die drop forge. It is commonly used to work a piece of raw material to the proper thickness.

http://open-die-forging.ktforge.co.uk

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3. Upset Forging

Upset forging increases the diameter of the workpiece by compressing its length. Based on number of pieces produced this is the most widely used forging process. A few examples of common parts produced using the upset forging process are engine valves, couplings, bolts, screws, and other fasteners. Upset forging is usually done in special high-speed machines called crank presses, but upsetting can also be done in a vertical crank press or a hydraulic press. The machines are usually set up to work in the horizontal plane, to facilitate the quick exchange of workpieces from one station to the next. The initial workpiece is usually wire or rod, but some machines can accept bars up to 25 cm (9.8 in) in diameter and a capacity of over 1000 tons. The standard upsetting machine employs split dies that contain multiple cavities. The dies open enough to allow the workpiece to move from one cavity to the next; the dies then close and the heading tool, or ram, then moves longitudinally against the bar, upsetting it into the cavity. If all of the cavities are utilized on every cycle then a finished part will be produced with every cycle, which makes this process advantageous for mass production.

http://upset-forging.kt-forge.co.uk

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6. Forging Steel

Virtually all metals that can be moulded / drawn out may be forged by first heating and then hammering it in to the desired shape. A billet, wrought bar, cast or sintered ingot etc.. may be forged. Forging improves the toughness and strength of improving orientation of the metal grain structure. The repeated heating and hammering causes the metal to become more dense and the grain "flow lines" to follow the contour of the end product.

http://www.ktforge.co.uk/forging-steel

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15. Drop Forging

Drop forging is a metal shaping process, the metal to be formed is first heated then shaped by forcing it into the contours of a die, this force can be in excess of 2000 tons. The drop forging process can be performed with the material at various temperatures. Hot Forging: During hot forging the metals are heated to above their recrystallization temperature. The main benefit of this hot forging is that work hardening is prevented due to the recrystallization of the metal as it begins to cool. Cold Forging: Cold Forging is generally performed with metal at room temperature below the the recrystallization temperature. Cold forging typically work hardens the metal. There are two types of drop forging, open die and closed die. Open die drop forging requires the operator to position the work piece while it is impacted by the ram. The die attached to the ram is usually flat or of a simple contour, most of the shaping is achieved by the operator physically positioning the work piece before each stroke of the ram. There are also special dies which can be used to cut the metal, form holes or notches.

http://drop-forging.ktforge.co.uk

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20. Forging

Virtually all metals that can be moulded / drawn out may be forged by first heating and then hammering it in to the desired shape. A billet, wrought bar, cast or sintered ingot etc.. may be forged. Forging improves the toughness and strength of improving orientation of the metal grain structure. The repeated heating and hammering causes the metal to become more dense and the grain "flow lines" to follow the contour of the end product.

http://forging.ktforge.co.uk

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31. Forging Stainless Steel

Virtually all metals that can be moulded / drawn out may be forged by first heating and then hammering it in to the desired shape. A billet, wrought bar, cast or sintered ingot etc.. may be forged. Forging improves the toughness and strength of improving orientation of the metal grain structure. The repeated heating and hammering causes the metal to become more dense and the grain "flow lines" to follow the contour of the end product.

http://forging-stainless-steel.kt-forge.co.uk

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ZX55.com are on-line suppliers of stainless steel products including Butt-Weld Fittings, Flanges, Gaskets, High Pressure Fittings, Hygenic Fittings, Low Pressure Fittings, Pipes and Valves.

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40. Forging Stainless Steel

Virtually all metals that can be moulded / drawn out may be forged by first heating and then hammering it in to the desired shape. A billet, wrought bar, cast or sintered ingot etc.. may be forged. Forging improves the toughness and strength of improving orientation of the metal grain structure. The repeated heating and hammering causes the metal to become more dense and the grain "flow lines" to follow the contour of the end product.

http://forging-stainless-steel.ktforge.co.uk

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48. Cold Forging

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Virtually all metals that can be moulded / drawn out may be forged by first heating and then hammering it in to the desired shape. A billet, wrought bar, cast or sintered ingot etc.. may be forged. Forging improves the toughness and strength of improving orientation of the metal grain structure. The repeated heating and hammering causes the metal to become more dense and the grain "flow lines" to follow the contour of the end product.

http://www.ktforge.co.uk/engineering-blacksmiths

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70. Sheffield Computer Services

Computer service and support across Rotherham, Sheffield, Doncaster and Barnsley. 1T Solutions Ltd offer cost effective computer maintenance for small and medium businesses.

http://www.sheffield.computer.service.1t-s.com

71. Waste Recycling System

Skip Manager has been designed to enable you to manage the hire of your skips more effectively. From the initial bookings, hire, tracking and collections to credit control, Skip Manager has the functionality required for your Waste Recycling business.

http://www.waste-recycling-system.skip-manager.co.uk

72. Barnsley Application Development

Computer applications software, tailored to your business practices. 1T Solutions have been delivering bespoke integrated systems since our inception in 2001. The underlying philosophy with all our bespoke software projects is to wrap the software around our clients' business. It is a very sad fact, even today, that many software houses develop applications where the client must change their business practices to suit the software - not so with 1T Solutions. From small businesses to corporate clients, across a wide industry spectrum, we have a wealth of expertise in designing and implementing diverse business solutions.

http://barnsley.application-development.1tsolutions.com

73. Chesterfield Linux

1T Solutions install and support linux based open source solutions and systems to small and medium businesses across Rotherham, Sheffield, Barnsley, Doncaster, Chesterfield and across South Yorkshire.

http://www.chesterfield.linux.1t-s.com

74. Forging Steel

Virtually all metals that can be moulded / drawn out may be forged by first heating and then hammering it in to the desired shape. A billet, wrought bar, cast or sintered ingot etc.. may be forged. Forging improves the toughness and strength of improving orientation of the metal grain structure. The repeated heating and hammering causes the metal to become more dense and the grain "flow lines" to follow the contour of the end product.

http://forging-steel.kt-forge.co.uk

75. Student Accomodation Huddersfield

4 Bedroom house to share: Student accomodation available to rent near Huddersfield University. House with four bedrooms to let with common sitting-room, shared kitchen and batchroom with over the bath shower. Two of the rooms have on suite toilet and wash basin. The house is located in the Paddock area of Huddersfield, post code HD1 and is 1.4 miles from the University, 1.2 miles from the Huddersfield train station. The house is on a regular bus route, buses 301a, 302 (every 15 minutes) and 302a.

http://www.iam4share.co.uk/cheap-student-accomodation-huddersfield

76. Sheffield Custom Software

Custom software, tailored to your business practices. 1T Solutions have been delivering bespoke integrated systems since our inception in 2001. The underlying philosophy with all our bespoke software projects is to wrap the software around our clients' business. It is a very sad fact, even today, that many software houses develop applications where the client must change their business practices to suit the software - not so with 1T Solutions. From small businesses to corporate clients, across a wide industry spectrum, we have a wealth of expertise in designing and implementing diverse business solutions.